Engine Rebuild

For the last two months I have been rebuilding the 1600 cc Dual Port VW engine in Daniel's Super Beetle. This has been a labor of love, and I do mean a LABOR!  I've rebuilt about 10 engines in my life from all different makes and models, but this is my first VW engine.  I'm not sure what those Germans were thinking! The engine design is simple, but way different from American motors. The good news is that the basic principles are the same.  Thank God for You-Tube!  I've watched a ton of videos to learn the tricks of the trade in assembly.

I spent a lot of time deciding what colors to paint the engine.  When I was a teenager, I leaned towards yellow and black color schemes.  If was different then, but I thought it looked nice.  Now that this bug is yellow, I toyed with the idea of a yellow and black motor, but I finally landed on a silver and black scheme. I think it looks clean this way.  I also installed a newly released galvanized exhaust system.  I wanted to stay stock, but these pipes were better made and they were less expensive.  Ya just can't beat that deal.

Here are a few pictures of the assemble process.  I hope you enjoy the pics.